Heavy Oil Power Generation 13.5 T/H Steam Boiler Parameter Specification Table

2022-12-02

Heavy Oil Power Generation 13.5 T/H Steam Boiler Parameter Specification Table

Section Description parameter Qty.
D.1 LP STEAM GENERATION SYSTEM FOR Plant Heating system    
D.1.1 Exhaust Gas Boiler   6 nos
 
  MAIN UNIT : Design as per ASME  
  Pressure parts consisting of Shell &  Smoke tube Assembly with necessary Nozzles for Valves, Mountings, Instruments and Manholes
2.25 t/h, 10 bar, 175°C
.
6 Nos.
  Structural operating platform with hand rails & ladders/railing at operating level. Included in boiler price 6 Nos.
       
  ACCESSORIES :    
  3 way motor operated ON/OFF type automatic diverter damper.   6 Nos.
  Sliding plates / Insert plate for exhaust gas isolation.   1 Nos. per boiler
  Feed Water Pump motor assembly (1 W + 1SB). 20 m³/h, 6 bar, well-known brand in China 1 Set per boiler
  Atmposheric Feed Water Tank with water filling control scheme (loose supply) with sparging system or steam injection system to maintain feed water temperature with necessary valves & instruments.   1 Nos.
1个
  Low Pressure Chemical Dosing System with 2 Nos. diaphragm type metering pump etc.   1 Set
  03 NOS.Expansion bellows for each Diverter Damper has to be provided. The expansion bellows shall be of either metallic (stainless steel) or fabric (high temperature resistance) with carbon steel flanges. Counter flanges shall also be provided with necessary hardware like gasket, nuts & bolts.   18 Nos.
18个
  Stainless Steel sample cooler with complete set of valves  designed for 10 bar maximum operating pressure. GEA or equivalent brand 6 No.
  Blow down water tank with instruments, valves etc. China Brand 1 per plant
  Boiler washing pump with tank to collect dirty water one set per plant. China Brand 1 Set
  Insulation material 120 kg/cm2 density rockwool mattress for the boiler, diverter valve & feed water tank with Aluminium cladding of 22 swg.   Lot
       
  MOUNTINGS AND FITTINGS (IBR APPROVED) :    
  Inlet & Outlet hoods with inspection doors.   6 Nos.
  Motorized Shut off valve.   Lot
  Safety relief valves on Boiler drum   6 Sets
6
  Automatic Blow down valve   6 Sets
6
  Isolation valves for blow down valve   6 Sets
6
  Feed pump isolation valves   6 Sets
6
  Non return valves at pump discharge   6 Sets
6
  level indicators with isolation valves   12 Sets
12
  Counter flanges,  bolts, nuts  & gaskets  for  all  the  equipments  and  valves/   6 Sets
6
  All the foundation bolts for the boiler as well as accessories   6 Sets
6
       
  INSTRUMENTS, CONTROLS AND SAFTIES :    
  Steam Pressure indicator on Boiler   6 Nos.
  Steam Pressure Switch   6 Nos.
  Steam Pressure Transmitter   6 Nos.
  level controller   6 Nos.
  Exhaust Gas Back Pressure transmitter at Engine outlet   6 Nos.
  Exhaust gas and Water temperature indiator   6 Nos.
  Feed water tank RTD   1 No.
       
  COMPLETELY PREWIRED CONTROL PANEL CONSISTING OF :   6 Sets
  "START" Push Buttons with autochangeover facility    
  Starters and Overload relays for all motors    
  Indicating lamps for indication of various operating modes    
  M.C.B. unit for Control Circuit Safety.    
  Panel mounted scanner for monitoring with RS 485 communicatio link.    
       
  Piping  Material/Valves/Instruments    
  Pipes, valves, clamps and fittings   Lot
  Pipe supports to system equipment   Lot
       
  Cables/Cables  trays/Lugs/Glands    
  Cables/Cables trays/Lugs/Glands   Lot
       
  Tools / Tackles    
  Maintenance tools for the Boiler   Set
       
  DOCUMENTATION :   Set
       
D.1.2 Oil Fired Boiler with all associated equipments as per following details    
  MAIN UNIT :   2 per plant
  Three pass fire tube-smoke boiler for pressure combustion fuel oil or natural gas, fully automatic, with inside water cooled reversing chamber, 100% wet black design without fir bricks for the production of saturated steam.
4T/H
2 Nos.
  Structural operating platform with hand rails & ladders/railing at operating level   2 Nos.
       
  ACCESSORIES :    
  Feed Water Pump motor assembly (1 W + 1SB) 10 m3/h, 6 bar, Chinese brand 2 Set
  Insulation material 120 kg/cm2 density rockwool mattress for the boiler with Aluminium cladding of 22 swg.   Lot
  Feed water distribution pipe   Lot
  Flame inspection hole, self closing type   2 Nos.
  Burner assembly plate   2 Nos.
  Instrument assembly tube   2 Nos.
  Manholes   Lot
  Inspection - Sight glass   Lot
  Boiler plate with mark for low water level   2 Nos.
  990 ltr. LDO tank   2 Nos.
       
  MOUNTINGS AND FITTINGS :    
  Main steam Valve   2 Nos.
  Feed stop valve   2 Nos.
  Feed non return valve   2 Nos.
  Safety relief valves on Boiler   Lot
  Blow down valve   2 Nos.
  Drain valves   Lot
  Venting valve   Lot
  Limiter actuating on boiler pressure   2 Nos.
  Counter flanges,  bolts, nuts  & gaskets  for  all  the  equipments  and  valves/   Set
  All the foundation bolts for the boiler as well as accessories   Lot
       
  INSTRUMENTS, CONTROLS AND SAFTIES :    
  Pressure gauge   Lot
  Pressure manometer   Lot
  Pressure gauge with control three way cock   Lot
  Water level indicators   Lot
  Mechanical compound regulator   Lot
  Automatic firing sequence controller   Set
  Flame scanner   Lot
       
  COMPLETELY PREWIRED CONTROL PANEL CONSISTING OF :    
  "START" Push Buttons with autochangeover facility   Lot
  Starters and Overload relays for all motors   Lot
  Indicating lamps for indication of various operating modes   Lot
  M.C.B. unit for Control Circuit Safety.   Lot
  Panel mounted scanner for monitoring with RS 485 communicatio link   Lot
       
  Piping  Material/Valves/Instruments    
  Pipes, valves, clamps and fittings   Lot
  Pipe supports to system equipment   Lot
       
  Cables/Cables  trays/Lugs/Glands    
  Cables/Cables trays/Lugs/Glands   Lot
       
  Tools / Tackles    
  Maintenance tools for the Boiler   Set
       
  DOCUMENTATION :   Lot
       
  Others    
  Oil Detecto   Lot
  Steam Header   Lot

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